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Application Notes

01.08.2023

Diffractive Optics: compare Stable Top Elements and Top-Hat Designs

Diffractive Optical Elements (DOEs): Stable Top DOEs are less sensitiv to misalignment. Read the article to learn more about those designs.

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Diffractive Optical Stable Top Elements

In various industries there is a need to create a spot with uniform intensity and sharp transition regions. Our partner Holo-Or supplies for over a decade custom and stock Top-Hat Elements that accept a well-defined Gaussian beam, and transform this into a uniform intensity spot in a specific work plane.

Over the years customers asked for a design that is less sensitive for the position, orientation and beam quality of the input beam. In order to address this need Holo-Or introduced the Stable-Top design family

In this application note we emphasize the difference between the traditional Top-Hat design and the newer Stable-Top version

For general application information including

  • Operating Principal
  • Typical Set-Up
  • Magnification of the Spot
  • Design Considerations

we wish to refer to our Top-Hat application note: Free Download 

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Fig. 1. Simulation ripple in center with Stable-Top design

Characteristics

If we compare the Stable Top with the Traditional Top-Hat design we will find the new Stable Top to be:

  • Less sensitive to misalignment, (X-Y) 
  • Less sensitive for elipticity of the input beam
  • Less sensitive for the beam quality of the input beam
  • Less sensitive to the orientation of the input beam
  • To have a sharper edge

From the negative side one can expect:

  • Stronger side lobs 
  • Larger ripple in center

Comparison of Simulation (Nominal)

For a specific design we found the transfer region to be 2 times smaller for the new design (defined as the length of the region where the intensity of the spot climbs from 14% till 90% of the maximum). Although this value may differ per design, it is expected to be representative for this design family.

Unlike the traditional Top-Hat where in theory a virtual ripple free intensity profile can be obtained, the Stable-Top will even in theory have a minor ripple in its uniformity as displayed in figure 1.

Simulation intensity
for Stable-Top

When one takes a cross-section of the intensity profile, (displayed in figure 2) one can see that the ripple for this specific design is very small (~2% in our case), and the shape is rather random. This special shape helps to compensate for all kind of mis-alignments.

Simulation intensity
with Traditional Top-Hat Design

Comparing the profile with that of the traditional Top-Hat design (displayed in Fig. 3) on sees the uniformity to be about the same. One can also see that the traditional design has virtually no side lobs, but has a larger transfer region.

Comparison of Misalignment

For a specific design we compared the effects for a few types of misalignments. In figure 4 one can see that the new stable top design keeps a well defined and sharp edge even when the element is not well aligned with the beam.

Fig 5a. Input beam used to check sensitivity for ellipticity of input beam (Gaussian of 5 x 7mm 45 deg:) .

In figure 5 one can see that the new stable top design keeps close to the desired round shape for an elliptical input beam that is orientated 45 degrees from the axis.

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Employee of LASER COMPONENTS France Elvyne Egrot
Sales Manager
Elvyne Egrot
LASER COMPONENTS S.A.S.
92190 Meudon

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Employee of LASER COMPONENTS France Elvyne Egrot
Sales Manager
Elvyne Egrot
LASER COMPONENTS S.A.S.
92190 Meudon
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